Monday, 17 July 2017

Analysis of Oil Immersed Transformer Fault 

In today's industrialized society, power supply is closely related to the production of industrial facilities, the operation of national defense and military facilities, the development of scientific and technological research, and the normal conduct of people's lives. With the improvement of people's living standard, the demand for energy is increasing, so the transformer load increases with the increase of accidents. Transformer accident is harmful to the safe operation of power grid. so it is necessary to find fault and eliminate the fault in time, so that the power grid can be unblocked.
transformer

The operation condition of oil immersed transformer has direct influence on the power supply quality of the whole power system. In the actual operation, due to various factors, the transformer will inevitably appear in the course of a variety of faults. These failures lead to power outages, heavy equipment, equipment outages, and even major power accidents. Therefore, it is necessary to make a scientific analysis of the oil immersed transformer fault.
1.Fault analysis of abnormal sound of transformer
When the transformer is in normal operation, its sound mainly comes from two aspects: the transformer body and the cooling system. The vibration of iron core caused by magnetic and magnetic leakage of silicon steel sheet is the main cause of vibration of transformer body. When the following faults occur, the transformer will produce abnormal sound:
(1) The core bolt of the iron core is not firmly fixed, which will lead to loose core and cause irregular vibration between the silicon steel sheets, thus causing strong and uneven noise.
(2) When the winding flashover discharge or the grounding wire of the iron core is broken, it will cause the iron core to discharge the high voltage outer shell, and cause the discharge sound inside the transformer.
(3) A few parts of transformer is not firmly fixed, within the transformer there is iron tapping sound. 
(4) In the case of light load or empty load, some of the end of the laminated silicon steel sheet will vibrate, and there will be a mosquito flapping sound inside the transformer.
(5) If there is a breakdown in the transformer. There will be a big and small discharge sound.
2. Analysis of Oil immersed transformer oil level and oil temperature abnormal fault
(1) The oil level of transformer is too high or too low
The oil level of the transformer is affected by the following factors: a. internal oil content  b.oil temperature  c.transformer load  d.ambient temperature  e.transformer sealing and so on. Oil pillow volume is generally about 10% of the transformer volume. If the oil level is too high, easy to cause oil spill. If the oil level is too low, the transformer leads to the wiring part to be exposed to the air, which reduces the insulation effect and may cause an internal short circuit. At the same time, as the oil and air contact area becomes larger, the insulation strength of the oil decreases rapidly. In case of power failure or low temperature in winter, the oil level will drop rapidly, triggering the action of light gas relay. From the above analysis, we can see that the transformer must keep the normal oil level in operation. Operators must always check the level of oil level gauge, and take corresponding measures to maintain normal oil level, to ensure the safe operation of the transformer.
(2) Oil leakage fault of transformer
Transformer oil has a strong penetration force, usually after the infiltration of oil seal for poor sealing or welding point welding two categories.
To achieve the prevention of transformer oil, first, need to carefully check the record of the original data, and experience of all seal welds and check the transformer oil, according to find all leaks; second, the leakage point welding in time; third, material, try to choose the installation process of high quality seals and improved transformer.
(3) oil temperature continues to rise
Transformer in the daily operation of the oil temperature rising phenomenon, indicating that the transformer internal problems. The main reason is the iron core overheating or winding turn to turn short-circuit. The bolt clamping core insulation or eddy current caused by the destruction of the core overheating. The eddy current will keep the core temperature high for a long time, resulting in iron loss and rising oil temperature. Through that bolt insulation was destroyed will cause overheating of the screw. When the temperature rises to the extent that the iron core is fused together, the transformer should be cut off immediately so as to avoid a major accident such as fire or explosion.
transformer oil temperature test

3. Analysis of oil immersed transformer circuit fault
(1) Insulation material damage caused by failure
First, when the transformer is installed, the cover is checked and exposed to air, causing moisture. The vacuum treatment is not complete before oiling, so that the moisture is concentrated around the insulating parts. Second, maybe due to equipment manufacturing cycle is short, if the insulation factory is not fully dry, insulating paper and board out after running for a period of time, water absorption water, resulting in low voltage winding of the transformer insulation performance is reduced, resulting in DC leakage current increases. Third, poor sealing, easy to cause winding insulation part of the damp. Fourth, if the volume of hydrogen and carbon monoxide in the transformer oil is relatively high, the adsorption of the gas produced by the solid insulating material or stainless steel in the manufacturing process should be taken into account.
Insulation damp is one of the main causes of insulation failure, so it is necessary to strengthen the prevention and supervision work, do a good job of checking the insulation effect of the important components of the transformer, and find out and eliminate the fault as soon as possible. When installing and overhauling transformers, minimize the time that the transformer is exposed to the atmosphere. In the production of transformers, the standard of drying process should be strictly carried out, and the moisture content of insulating paper (sheet) shall be controlled within 0.3. The leakage points of the transformer body and accessories should be treated in time to avoid infiltration of moisture into the transformer. Improve design and manufacturing processes, and monitor material selection.
(2)Influence of discharge fault on transformer insulation
The influence of the discharge on the transformer insulation is divided into two kinds of damage: a. the discharge particle directly impacts the insulation and makes the insulation breakdown. b. ozone and nitrogen oxides generated by the discharge, chemical corrosion, insulation components, and finally lead to thermal breakdown.
The main form of aging of insulating materials is  a. the damage of chemical structure of insulating materials is caused by partial discharge. b.the thermal effect of the discharge point causes the thermal cracking of the insulation and accelerates the aging process. c.the ozone and nitrogen oxides generated by the discharge process corrode the insulator by chemical reaction and weaken the insulation performance. (d.during the discharge process, the transformer oil decomposes to produce bubbles, which make it difficult to heat the solid insulation and cause damage to the solid insulation.
Within the insulation structure, the phenomenon of non - penetrating discharge at the edge of the hole is known as partial discharge under the action of voltage. The reason is: a hole or cavity in transformer oil gas, gas of low dielectric constant reduces the compressive strength of insulating material, causing the discharge gap between the transformer oil; processing net, will make the bubble in the transformer oil caused by discharge; discharge between metal parts or conductive contact will cause the bad. Although the energy intensity of partial discharge is not large, but the potential harm can not be overlooked, if long-term partial discharge will cause breakdown or damage to equipment, is a serious safety hazard.
(4)analysis of automatic trip fault
In case of standby transformer, if the main transformer is automatic tripping, the working transformer should be deactivated immediately, and the standby transformer can be used at the same time. To check the cause of automatic tripping of the transformer. If internal trouble is found during inspection, internal inspection should be carried out immediately. If it is found that the tripping is caused by differential protection, the electrical equipment in the differential protection range shall be checked and power transmission shall be carried out after troubleshooting.
4.Epilogue
According to the above fault analysis, the staff should monitor the sound, the oil level and the circuit condition of the transformer. According to the characteristics of the relevant fault, make timely and ready analysis, and quickly formulate the corresponding repair plan, to repair the fault at the fastest speed. In short, when the oil immersed transformer after the failure, the staff should do the analysis according to the real-time fault situation, and formulate the corresponding countermeasures, eliminating the trouble in the bud, to ensure the safe and stable operation of transformer.

Wednesday, 12 July 2017

Characteristics of Using Series Resonant System to Conduct Power Frequency Dielectric Test

In order to meet the requirement of power frequency voltage withstand test for large electrostatic capacitance test , some departments have installed AC  series resonant test equipment.
The samples which have the large electrostatic capacitance are usually refers to cable, six sulfur fluoride pipeline, the capacitor and the large capacity generator of more than 300MW.

The characteristics of power frequency withstand voltage test using series resonant test equipment.
(1) The capacity of power supply transformer T and voltage regulator AT is small. This is because the voltage Uc=QUs.  Us is a high supplied voltage. Since the current flowing in the high voltage circuit is the same, the capacity of the power supply transformer and the voltage regulator is Q times smaller than the required capacity in theory.
(2)The output voltage waveform of the series resonant device is better. This is because only the power frequency resonance, and for other power supply by the high harmonic component, the total impedance of the circuit is very large, so the harmonic component is very weak, the test waveform is better.
(3) If the flashover occurs during the test, the high voltage will disappear immediately because of the absence of resonance condition, so the arc will be extinguished immediately.
(4) The recovery of voltage is longer, and it is easy to control the power trip before the flashover voltage is reached again, so as to avoid repeated breakdown.
(5)The recovery voltage does not appear any overshoot caused by over-voltage.
Because of the characteristics of the above (3) and (4), the burn point formed after the breakdown of the sample is not large, which is beneficial to the study of the breakdown of the test sample. Due to the above characteristics, the device is safe to use, and can not generate large short-circuit current and will not restore over-voltage.
Below we will analyze and explain the above two characteristics about (4) and (5) .
When an AC high voltage series resonant device is used for testing, the recovery voltage of the sample after the first flashover has been eliminated:

U0-1cos(ωt)[cos(βt)αsin(βt)β]exp(at)

β√1(LC)-R2(4L )2, αR(2L)
Because QωLR=40~801/(2Q10-2
β√ω22/(4Q2)] ω√11/4(Q2)≈ω
αR(2L) ω√(2Q)
So,
U0-1cosωt[cosωtsinωt(2Q)]exp[ωt(2Q)]
Because  1/(2Q) is small
U0-1≈{1-exp[ωt(2Q)]}cosωt

ωt=ωnT
n:The number of cycles counted from 0
T:Period of a Sine Wave
f:Sinusoidal frequency
Then
ωnT=2πfn/f=2πn
So, ωT/(2Q)πn/Q
If the second times (the flashover voltage in voltage than reignition) first appeared slightly lower values, assuming exponential decay of e to 5%, nπ/Q≈3n≈Q.
Since the Q value in the resonant device is always larger, the n value is greater. So, before another flashover occurs, it takes dozens of cycles, and it's easy to cut the power off for a long time.
Figure 1: Recovery voltage waveform of test sample after flashover

Figure 2: Full waveform of recovery voltage after flashover test

Figure 1 and Figure 2 draw the recovery voltage waveform of an actual series resonance test device after the test case flashover, the quality factor Q=40. It can be seen from the diagram that the negative overshoot is not occurred after the test case has been flashover. The time interval for recovering the voltage to reach the secondary breakdown value is close to 1s.
The use of series resonant devices to do withstand voltage test is limited, for example, it can not be used for external insulation of wet flashover and pollution flashover test.

Monday, 3 July 2017

Test Report of 900KV Lightning Impulse Voltage Generator

900KV lightning impulse voltage generator acceptance test


1.Physical inventory and technical indicators  

Product name
Model
Technical indicators to be achieved
Number
Remarks
Equipment A
900KV/27KJimpulse voltage generator
1.Lightning full wave (1.2/50us)
2.steep wave (1000 - 1500/ S) meet the national technical requirements
A set
Equipment B
900KV/1000PF Weak Damping Capacitor Voltage Divider
The voltage divider has a precision of 1%
Lightning wave measurement
Steep wave measurement
Two sections
Equipment C
DC charging Apparatus
100kV
A set
Equipment D
Wave modulation resistance
Two waveforms
Two set
Equipment E
Automatic shock control measurement and analysis system
It contains computer, measurement and control software, oscilloscope.
A set

2.Acceptance record
After the installation and testing, the detailed acceptance test of the equipment and the experiment are as follows:
1). Operation steps and methods: carry out wave full wave and steep wave experiments, and the experimental results are recorded.
2). Lightning full wave: the use of wave head resistance value of 50 Ω (no sense resistance), wave tail resistance value is 180 Ω (no sense resistance). The waveforms generated by the attached experiments are as follows:
a. Full wave positive polarity of lightning:
b.Full wave negative polarity of lightning:
The steep wave head has a resistance value of 20 Ω(no sense resistance) and a resistance of 180 Ω with a tail resistance value. The experimental waveforms are as follows:
3). Operation result: equipment running with test sample is running normally.
a.Operation procedure and method: to increase the lightning withstand voltage required by the equipment or the sample, and the steep wave withstand voltage. And recorded its experimental waveform.
b.Operation result: the equipment is running normally and the waveform produced by the experiment conforms to the national standard.
3. Acceptance conclusion
Through the tests and experiments, it is proved that the full wave and steep wave waveforms produced by the 900 KV/27KJ full automatic impulse voltage generator of this equipment can meet the requirements of the national standard. Technical parameters and quantity of each device, including weak damping capacitance divider, high response resistor divider and sharpening device are consistent with the contract, after installation and commissioning and good performance, normal operation, and technical parameters of the waveform are in line with the requirements of the relevant experiments, acceptance.
(Subsidiary description: The equipment shall be dustproof, damp proof and regularly energized to prevent the aging of the circuit boards and components. The equipment should be powered by a single power supply in the course of experiment, and the ground wire should be grounded separately. It should not be carried out simultaneously with other large capacity high-voltage experimental equipment, such as power frequency test)